Needle Filling Machine
Key Features of the Needle Filling Machine:
- Auto Feeding of Needles: Equipped with a vibratory feeder, the system automates the needle feeding process for seamless operation.
- Washer Dispenser System: Ensures accurate and efficient placement of washers, reducing manual intervention.
- Gear Assembly with Two & Single-Stage Needles: Designed to cater to varying assembly needs based on model selection.
- Customizable Needle Quantity: The needle quantity can be customized based on your selected model to meet different production requirements.
- 4 Model Selection: Offering flexibility with four different model options, allowing you to choose the one that best suits your operation.
- User-Friendly HMI: A Human-Machine Interface (HMI) for easy control and monitoring of the system.
- Safety Curtain: Ensures operator safety with integrated safety curtains for added protection.
- Needle Count & Washer Confirmation: Automated needle count confirmation and washer confirmation enhance reliability and quality assurance in the assembly process.
Whether you’re optimizing your existing processes or scaling up production, our Needle Filling Machines deliver the reliability, precision, and safety your operations demand.
Gear Carrier Assembly
Features Overview:
- Auto Feeding of Needles
- The machine includes a Vibratory Feeder system that ensures seamless and automatic feeding of needles into the assembly line.
- Washer Dispenser Systems
- Equipped with an efficient Washer Dispenser, ensuring each needle receives the necessary washer, enhancing the assembly’s reliability and performance.
- Two and Single Stage Needle Assembly
- Versatile Gear Assembly supporting both two-stage and single-stage needle filling, providing flexibility for different production needs.
- Needle Quantity Variability
- The machine offers Variable Needle Quantity configurations to cater to diverse production requirements, depending on the selected model.
- Four Model Selection System
- Our system includes a choice of Four Models, each tailored to different production scales and specifications.
Enhanced Features for Two-Stage Needle Assembly
User Interface and Safety:
- Human-Machine Interface (HMI)
- The machine is equipped with an intuitive HMI, allowing easy operation, monitoring, and control of the needle filling process.
- Safety Curtain
- For enhanced safety, a Safety Curtain is integrated, ensuring the protection of operators by stopping the machine in case of any interruptions or breaches.
- Needle Count Confirmation
- Accurate Needle Count Confirmation system to ensure that the correct number of needles is filled in each operation cycle, reducing waste and increasing efficiency.
- Washer Confirmation for Two-Stage Needle Assembly
- For two-stage assemblies, a Washer Confirmation feature is included to verify that each needle is properly equipped with a washer, ensuring the integrity of the assembly.